Multi-ported refrigeration valve assembly

ABSTRACT

A refrigeration valve having a valve body having an inlet, an outlet, and a flow passage defined therebetween, an expansion valve in the flow passage, a first hand valve between the inlet and the expansion valve, and a second hand valve between the outlet and the expansion valve. The first and second hand valves are provided at a top of the valve body and are movable in a first direction for preventing fluid flow through the flow passage. By providing the first and second hand valves at the top of the valve body rather than at a bottom of the valve body, valve life is increased and the valves are not prevented from operating due to particulate build up in the valves.

RELATED APPLICATION DATA

This application is a divisional of U.S. patent application Ser. No.14/661,696 filed Mar. 18, 2015, which claims the benefit of U.S.Provisional Application No. 61/954,853 filed Mar. 18, 2014, both ofwhich are hereby incorporated herein by reference.

FIELD OF INVENTION

The present invention relates generally to refrigeration valves, andmore particularly to multi-ported refrigeration valves.

BACKGROUND

In a refrigeration system for use in commercial and industrialapplications, a fluid such as ammonia or carbon dioxide is compressed bya compressor unit and discharged from a discharge side of thecompressor. The compressed fluid, at high temperature and pressure,enters a condenser where heat is removed from the compressed fluid. Thefluid then travels through an expansion valve that throttles the fluidas it flows through the valve, which causes the fluid to change phasefrom liquid to a saturated liquid/vapor mixture as it enters theevaporator. In the evaporator, heat is drawn from the environment toreplace the latent heat of vaporization of the fluid, thus cooling theenvironmental air. The low pressure fluid flow from the evaporatorreturns to a suction side of the compressor to begin the cycle anew.

SUMMARY OF INVENTION

The present invention provides a refrigeration valve having a valve bodyhaving an inlet, an outlet, and a flow passage defined therebetween, anexpansion valve in the flow passage, a first hand valve between theinlet and the expansion valve, and a second hand valve between theoutlet and the expansion valve. The first and second hand valves areprovided at a top of the valve body and are movable in a first directionfor preventing fluid flow through the flow passage. By providing thefirst and second hand valves at the top of the valve body rather than ata bottom of the valve body, valve life is increased and the valves arenot prevented from operating due to particulate build up in the valves.

According to one aspect of the invention, a refrigeration valve assemblyis provided including a valve body having an inlet, an outlet, and aflow passage defined therebetween, an expansion valve in the flowpassage for throttling fluid flowing through the flow passage, a firsthand valve between the inlet and the expansion valve and movable in afirst direction for preventing fluid flow from the inlet to the outlet,and a second hand valve between the outlet and the expansion valve andmovable in the first direction for preventing fluid flow from the outletto the inlet.

The valve assembly may further include a regulator valve between thefirst hand valve and the expansion valve.

The regulator valve may include a cartridge assembly having a cartridgebody extending into the flow passage and being seated against a shoulderin the valve body, a piston disposed in the cartridge body and movableby a force acting on a backside of the piston, and a plug movablerelative to the cartridge body by the piston to regulate the flow offluid through the passage.

The cartridge body and plug may each include a plurality of windowsthrough which fluid flows.

The piston may be movable by a manually operated plunger abutting thebackside of the piston.

The piston may be movable by fluid from a solenoid valve acting on thebackside of the piston.

The first and second hand valves may be received in the respective valveports at a top of the valve body.

The first and second hand valves may each include a stem assemblymovable in the first direction to seat against a respective valve seatin the body to prevent fluid flow through the flow passage.

The valve assembly may further include a strainer downstream of thefirst hand valve for filtering particulates from the fluid flowingthrough the flow passage.

The valve body may further include a strengthening rib extending alongan outer wall of the valve body between the inlet and the outlet.

The strengthening rib may have disposed strategically along its length aplurality of ports extending into the flow passage that serve as drainports and/or test ports.

The valve assembly may further include a check valve assembly forpreventing fluid flow through the flow passage from the expansion valveto the inlet.

The valve assembly may further include a check valve cover that holdsthe check valve assembly into a shoulder of the valve body, wherein thecheck valve cover includes a plurality of windows through which fluidflows.

The flow passage may be an s-curve between the regulator valve and thecheck valve.

The expansion valve may include a stem and a plug coupled to the stem,wherein the stem and plug are movable in the first direction within theflow passage to throttle the fluid flowing through the flow passage.

The valve assembly may further include a seal cap coupled to at leastone of the first hand valve, the second hand, or the expansion valve,wherein the seal cap prevents leaks from the respective valve to anenvironment.

Each seal cap may include a vent port for allowing fluid in the seal capto be vented to the environment when the seal cap is uncoupled from therespective valve.

Each seal cap may include a spanner at the top of the seal cap that isconfigured to mate with a top of the of the respective valve stem whenthe seal cap is uncoupled from the valve stem to open and close therespective valve.

Each seal cap may include a plurality of grip portions for an operatorto grip when opening and closing the respective valve.

According to another aspect of the invention, a refrigeration valveassembly is provided that includes a valve body having an inlet at afirst end, an outlet at a second end, a flow passage defined between theinlet and outlet, and a strengthening rib extending between the inletand the outlet, a flow control valve between the inlet and the outlet,and a hand valve between the inlet and the flow control valve forpreventing fluid flow from the inlet to the outlet, wherein thestrengthening rib has disposed strategically along its length aplurality of ports extending into the flow passage that serve as drainports and/or test ports.

The flow control valve may be an expansion valve in the flow passage forthrottling fluid flowing through the flow passage.

The flow control valve may be a regulator valve including a plugextending into the flow passage that is movable to regulate the flow offluid through the flow passage.

The valve assembly may further include a hand valve between the outletand the flow control valve for preventing fluid flow from the outlet tothe inlet.

Each hand valve may be movable in a first direction for preventing fluidflow through the flow passage.

According to still another aspect of the invention, a multi-portedrefrigeration valve assembly is provided that includes a valve bodyhaving an inlet, an outlet, and a flow passage defined therebetween, afirst hand valve proximate the inlet for preventing fluid flow from theinlet to the outlet, a second hand valve proximate the outlet forpreventing fluid flow from the outlet to the inlet, an expansion valvebetween the first hand valve and the second hand valve for throttlingfluid flowing through the flow passage, and a regulator valve betweenthe first hand valve and the expansion valve.

According to yet another aspect of the invention, a multi-portedrefrigeration valve assembly is provided that includes a valve bodyhaving an inlet, an outlet, a flow passage defined between the inlet andthe outlet and a plurality of valve ports, a first hand valve proximatethe inlet, the first hand valve being received in one of the valve portsand having a stem assembly extending into the flow passage and beingmovable in a first direction to seat against a valve seat to preventfluid flow from the inlet to the outlet, a second hand valve proximatethe outlet, the second hand valve being received in one of the valveports and having a stem assembly extending into the flow passage andbeing movable in the first direction to seat against a valve seat toprevent fluid flow from the outlet to the inlet, and an expansion valvereceived in one of the valve ports between the first hand valve and thesecond hand valve, the expansion valve having a stem assembly extendinginto the flow passage that is movable relative to a valve seat forthrottling fluid flowing through the flow passage towards the outlet.

The multi-ported refrigeration valve assembly may further include aregulator valve received in one of the valve ports between the inlet andthe expansion valve, the regulator including a plug extending into theflow passage that is movable to regulate the flow of fluid through thepassage.

The foregoing and other features of the invention are hereinafterdescribed in greater detail with reference to the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of an exemplary multi-ported refrigerationvalve assembly according to the invention.

FIG. 2 is a top view of the multi-ported refrigeration valve assembly.

FIG. 3 is a cross-sectional view of the multi-ported refrigeration valveassembly taken about line 3-3 in FIG. 2.

FIG. 4 is an exploded view of the multi-ported refrigeration valveassembly.

FIG. 5 is a perspective view of an exemplary hand valve.

FIG. 6 is a top view of the hand valve.

FIG. 7 is a cross-sectional view of the hand valve taken about line 7-7in FIG. 6.

FIG. 8 is a cross-sectional view of a stem assembly of the hand valve.

FIG. 9 is an exploded cross-sectional view of the stem assembly.

FIG. 10 is a perspective view of an exemplary port plate assembly.

FIG. 11 is a top view of the port plate assembly

FIG. 12 is a cross-sectional view of the port plate assembly taken aboutline 12-12 in FIG. 11.

FIG. 13 is a cross-sectional view of the port plate assembly taken aboutline 13-13 in FIG. 12.

FIG. 14 is an exploded view of an exemplary cartridge assembly.

FIG. 15 is a perspective view of the cartridge assembly.

FIG. 16 is a top view of the cartridge assembly

FIG. 17 is a cross-sectional view of the cartridge assembly taken aboutline 17-17 in FIG. 16.

FIG. 18 is an exploded view of an exemplary check valve assembly.

FIG. 19 is a perspective view of the check valve assembly.

FIG. 20 is a top view of the check valve assembly.

FIG. 21 is a cross-sectional view of the check valve assembly takenabout line 21-21 in FIG. 20.

FIG. 22 is a perspective view of an exemplary expansion valve.

FIG. 23 is a top view of the expansion valve.

FIG. 24 is a cross-sectional view of the expansion valve taken aboutline 24-24 in FIG. 23.

FIG. 25 is an exploded cross-sectional view of an exemplary stemassembly of the expansion valve.

FIG. 26 is another cross-sectional view of the stem assembly.

FIG. 27 is a perspective view of an exemplary stem cap.

FIG. 28 is another perspective view of the stem cap.

DETAILED DESCRIPTION

The principles of the present application have particular application tovalve assemblies for use in commercial and industrial refrigerationsystems, and thus will be described below chiefly in this context. Itwill of course be appreciated, and also understood, that the principlesof the invention may be useful in other applications where control offluid flow is desired.

Referring now in detail to the drawings, and initially to FIGS. 1-4, anexemplary multi-ported refrigeration valve assembly is designatedgenerally at reference numeral 10. The valve assembly 10 may be securedin a pipeline (not shown) between pipes in a relatively permanentmanner, such as by welding, making the valve assembly 10 an integralpart of the system piping. Connecting the valve assembly 10 to thesystem piping in this manner reduces or eliminates the possibility ofleakage between the valve assembly 10 and the piping and reduces the manhours for installation.

The multi-ported refrigeration valve 10 includes a valve body 12 havingan inlet 14, and outlet 16, a flow passage 18 defined between the inlet14 and outlet 16, a strengthening rib 20 extending along an outer wallof the valve body 12 between the inlet 14 and the outlet 16, and aplurality of valve ports 22, 24, 26 and 28 spaced along the length ofthe valve body 12. The flow passage 18 has a plurality of curved radiito minimize pressure drop of fluid flowing through the flow passage 18.The strengthening rib 20 provides a flat surface for welding andaligning the valve assembly 10, and provides rigidity to the valve body12 against vibration and warping. The strengthening rib 20 has disposedstrategically along its length a plurality of ports 30, 32, and 34extending into the flow passage 18 that serve as drain ports and/or testports, for example for receiving a pressure gauge. The strengthening rib20 has a wall thickness allowing the ports 30, 32, and 34 to be tappedinto the passage 18. The drain/test ports 30, 32, and 34 may be closedwhen not in use by drain plugs, such as hex plugs 36, 38, and 40received in the ports 30, 32, and 34 respectively. It will beappreciated that a strengthening rib 20 may be provided on both sides ofthe valve body 12, and each rib has drain/test ports 30, 32, and 34 thatmay be closed by respective drain plugs 36, 38, and 40.

The multi-ported refrigeration valve also includes a first hand valve 50received in the valve port 22, a strainer assembly 52, a control valve54 received in the valve port 24, a check valve 56, a check valvesupport 58, an expansion valve 60 received in the valve port 26, and asecond hand valve 62 received in the valve port 28. The valve ports 22,24, 26 and 28, and consequently the valves 50, 54, 60 and 62, areprovided at a top of the valve body 12 rather than at a bottom of thevalve body 12 so that particulates do not collect in the valves 50, 54,60, and 62. By preventing particulates from collecting in the valves andflow passage 18, valve life is increased and the valves are notprevented from operating as intended by particulates. The valve ports22, 24, 26 and 28, and consequently the valves 50, 54, 60 and 62, arelongitudinally spaced along the length of the valve body 12 to provideextra room for serviceability of the valves 50, 54, 60 and 62.

Referring now to FIG. 3 in detail, fluid can enter the inlet 14 from thepipeline and flow through the flow passage 18 towards the hand valve 50proximate the inlet 14. The hand valve 50 is movable in a firstdirection towards a valve seat 70 to a closed position to seat againstthe valve seat 70 to prevent fluid flow through the flow passage 18, andmovable in a second direction opposite the first direction to an openposition to unseat from the valve seat 70 to allow fluid flow throughthe flow passage 18 as shown in FIG. 3. When the hand valve 50 is in theopen position, the fluid flows past the valve seat 70 and through thestrainer 52 where particulates are removed from the fluid. The strainer52 is biased against a shoulder 72 in the passage 18 by a resilientmember 74, such as a wave spring, which prevents fluid from leaking pastthe strainer 52 as the fluid flows through the flow passage 18. Theresilient member 74 has a first end seated against the strainer 52 and asecond end seated against a cap 76 secured to the valve body 12. The cap76 is secured to the valve body 12 in any suitable manner, such as byfasteners 78, and may be sealed to the valve body 12 in any suitablemanner, such as by gasket 80. The cap 76 includes a drain 82 that may beplugged during operation by a drain plug 84, which may be secured to thecap 76 in any suitable manner, such as by a threaded connection.

The filtered fluid flows out of the strainer 52 and through the flowpassage 18 towards the control valve 54. A portion of the fluid enters apassageway 90 in the valve body 12 upstream of the control valve 54,where the fluid flows into a pilot body 92 (FIG. 1) of the control valve54 as will be discussed in detail below. A solenoid of the pilot body 92may be activated causing the fluid to flow out of the pilot body 92 andact on a backside 94 of a piston 96 of the control valve 54 to move thepiston 96 downward, thereby regulating the flow of fluid through theflow passage 18. Alternately, the solenoid may be replaced by aregulator, and if the pressure of the fluid overcomes a regulatorpressure, the fluid flows out of the pilot body 92.

The fluid then flows through an s-curve portion of the flow passage 18,past the check valve support 58 and to the check valve 56. If thepressure of the fluid is high enough to overcome the spring force of aresilient member 100 the check valve 56, such as a spring, a flapper 102of the check valve 56, which prevents fluid flow from the outlet 16towards the inlet 14, is moved towards the spring 100 by the fluid. Thefluid then flows through a body 104 of the check valve towards theexpansion valve 60. The check valve 56 is held in position in theshoulder 106 in the flow passage 18 by the check valve support 58, whichis coupled to the valve body 12 in any suitable manner, such as byfasteners 108, and which is sealed to the valve body 12 in any suitablemanner, such as by gasket 110. The check valve support 58 includes abase 112 including a drain 114 that may be plugged during operation by adrain plug 116, a plurality of supports 118 extending upward from thebase 112, and a flanged top portion 120 that abuts the check valve 56.The drain plug 116 may be secured to the base 112 in any suitablemanner, such as by a threaded connection. The supports 118 arecircumferentially spaced apart and define therebetween openings 122 forthe fluid to flow past so that fluid may flow to the check valve nomatter how the check valve support 58 is installed.

The fluid flowing towards the expansion valve 60 flows through a portionof the flow passage 18 formed by a valve seat 130. An expansion plug 132of the expansion valve 60 is movable in the flow passage 18 relative tothe valve seat 130 between a plurality of positions for throttling thefluid flowing through the flow passage 18 to expand the fluid from asingle phase fluid to a two-phase liquid vapor. The expanded fluid thenflows through the flow passage 18 towards the second hand valve 62. Thesecond hand valve 62 is movable in the first direction towards a valveseat 134 to a closed position to seat against the valve seat 134 toprevent fluid flow through the flow passage 18, and movable in thesecond direction opposite the first direction to an open position tounseat from the valve seat 134 to allow fluid flow through the flowpassage 18 as shown in FIG. 3. When the hand valve 62 is in the openposition, the fluid flows past the valve seat 134 to the outlet 16, andthen to the pipeline, where the two-phase fluid can be delivered to anevaporator.

The hand valves 50 and 62 allow the multi-ported refrigeration valve 10to be closed for service, for example to service the expansion valve 60or the strainer 52. When the hand valve 50 is closed, fluid is preventedfrom flow from the inlet 14 to the outlet 16, and is prevented fromflowing from the flow passage 18 through the inlet 14 to the piping.Similarly, when the hand valve 62 is closed, fluid is prevented fromflow from the outlet 16 towards the expansion valve 60, and is preventedfrom flowing from the flow passage 18 through the outlet 16 to thepiping. After the hand valves 50 and 62 have been closed, the drain port82 and/or drain port 114 may be removed to drain fluid trapped in therefrigeration valve 10. Additionally or alternatively, the drain plugs36, 38, and/or 40 may be removed to drain fluid trapped in therefrigeration valve 10. By providing the longitudinally spaced valves50, 54, 60 and 62, extra room is provided for an operator to service thevalves or other components of the refrigeration valve 10. Additionally,by providing separate valves for shutting off flow, expansion, and flowcontrol, the reliability of the separate valves is increased and it iseasier for an operator to identify a problem and replace only thecomponents that need servicing.

Turning now to FIGS. 5-9 in addition to FIG. 3, the first and secondhand valves 50 and 62 will be described in detail. The first and secondhand valves 50 and 62 substantially the same, and thus the samereference numerals are used to denote structures corresponding tosimilar structures in the hand valves 50 and 62. The first hand valve 50is received in the first valve port 22 proximate the inlet 14 betweenthe inlet 14 and the control and expansion valves 54 and 60, and thesecond hand valve 62 is received in the valve port 28 proximate theoutlet 16 between the outlet 16 and the expansion valve 60.

Each hand valve 50, 62 includes a bonnet 150 coupled to the valve body12, a stem assembly 152 movable in the first and second directionsrelative to the bonnet 150, a packing nut assembly 154 for sealing thestem assembly 152 to the bonnet 150, and a cover 156 coupled to thebonnet 150 for protecting threads 170, for example during transit. Thebonnet 150 includes a collar 160, such as a cylindrical body having apassage 162 extending therethrough, and a flange portion 164 having aplurality of openings 166 for receiving suitable fasteners 168 to couplethe hand valves 50 and 62 to the valve body 12. The collar 160 includesthe threads 170 on an outer portion thereof for mating with threads 542of seal cap 540 (FIG. 28), threads 174 in the passage 162 for matingwith threads 176 on the packing nut assembly 154, and threads 178 in thepassage 162 for mating with threads 180 on the stem assembly 152. Whenthe collar 160 is coupled to the valve body 12, a suitable seal 182 maybe provided to seal the bonnet 150 to the valve body 12.

The packing nut assembly 154 includes a packing nut 190 having thethreads 176 for mating with the threads 174 in the passage 162 to securethe packing to the bonnet 150, a gland assembly 192, a stem packing 194,and first and second washers 196 and 198 on either side of the stempacking 194. The first washer 196 is positioned in the passage 162 andabuts a shoulder 200 in the passage 162, the stem packing 194 ispositioned above the first washer 196, and the second washer 198 ispositioned above the stem packing 194. The gland assembly 192 isprovided above the second washer 198 and includes a gland 202 and firstand second seals, such as o-rings 204 and 206 provided in respectiveseal grooves 208 and 210 in the gland 202. The first seal groove 208 isprovided in an outer wall of the gland 202 for the o-ring 204 to sealthe gland 202 to the passage 162, and the second seal groove 210 isprovided in an inner wall of the gland 202 for the o-ring 206 to sealthe gland 202 to the stem assembly 152 and the second washer 198. Thepacking nut 190 is then threaded into the passage 162 until a bottomportion of the packing nut 190 abuts a top portion of the gland 202.

Referring now to FIGS. 7-9, the stem assembly 152 includes a stem 220having the threads 180 for mating with the threads 178 in the passage162, a seat disc 222, a disc carrier 224, a retaining washer 226, and aretainer ring 228. The seat disc 222 includes a cavity 230 for receivingan end of the stem 220 and a flange portion 232. The stem 220 is securedin the cavity 230 by a plurality of spring pins 234 that extend throughslots 236 extending through the seat disc 222 into the passage 230 andinto an annular groove 238 in the stem 220. The disc carrier 224 abuts abottom of the flange portion 232 and is secured to the seat disc 222 bythe retaining washer 226 and retaining ring 228. The retaining washer226 is shown in FIG. 8 having one side abutting the disc carrier 224 andanother side abutting the retaining ring 228, which is secured in a ringgroove 240 in the disc carrier 222. Alternatively, the retaining washer226 is shown in FIG. 7 having one side abutting the flange 232 andanother side abutting one side the disc carrier 224, and the disccarrier 224 has another side abutting the retaining ring 228, which issecured in the ring groove 240.

When the hand valve 50 is secured to the valve body 12, the stem 220 maybe moved in the first direction to the closed position to seat the disccarrier 224 against the valve seat 70 to prevent fluid flow through theflow passage 18, and the stem 220 may be moved in the second directionto the open position to unseat the disc carrier 224 from the valve seat70 to allow fluid flow through the passage 18. Similarly, when the handvalve 62 is secured to the valve body 12, the stem 220 may be moved inthe first direction to the closed position to seat the disc carrier 224against the valve seat 134 to prevent fluid flow through the flowpassage 18, and the stem 220 may be moved in the second direction to theopen position to unseat the disc carrier 224 from the valve seat 134 toallow fluid flow through the passage 18.

The hand valves 50 and 62 are moved by rotating the respective stem 220,for example by using a respective seal cap 540 (FIG. 27) described indetail below, which causes the threads 178 to move in the threads 180.In this way, an operator may rotate the stems 220 a predetermined numberof turns to close the hand valves 50 and 62, and rotate the stems 220the predetermined number of turns to open the hand valves 50 and 62. Asnoted above, by providing the hand valves 50 and 62 at the top of thevalve body 12, particulates do not get caught in the hand valves 50 and62 preventing them from operating, and therefore the hand valves 50 and62 may open and close when the stems 220 are rotated.

Turning now to FIGS. 10-17 in addition to FIG. 3, the control valve 54will be described in detail. The control valve or regulator valve 54 isreceived in the valve port 24 between the first hand valve 50 and theexpansion valve 60. The control valve 54 includes a port plate assembly250 shown in FIGS. 10-13 and a cartridge assembly 252 shown in FIGS.14-17.

Referring now to FIGS. 10-13, the port plate assembly 250 includes aport plate 254 coupled to the valve body 12, a stem 256 movable in thefirst and second directions relative to the port plate 254 to manuallycontrol the cartridge assembly 252, a packing nut assembly 258 forsealing the stem 256 to the port plate 254, and the pilot body orregulator 92 coupled to the port plate 254 for controlling the cartridgeassembly 252. The port plate 254 includes a first port 260 for receivingthe stem 256 and packing nut assembly 258, a second port 262 forreceiving the pilot body 92, a third port 264 for receiving a gauge/testplug 266, an annular passageway 268 formed between an annular groove 270in the port plate 254 and the valve body 12 for receiving fluid from thepassageway 90, a fluid chamber 272 at a bottom of the port plate 254radially inwardly spaced from the passageway 268, and a plurality ofopenings 274 for receiving suitable fasteners 276 to couple to controlvalve 60 to the valve body 12. The first port 260 includes threads 278for mating with threads 280 on the packing and threads 282 for matingwith threads 284 on the stem 256, the second port 262 includes threads286 for mating with threads 288 on an adapter of the pilot body 92, andthe third port 264 includes threads 290 for mating with threads 292 onthe gauge/test plug 266. When the gauge/test plug 266 is removed fromthe third port 264, fluid in the annular passageway 268 may be drained.When the port plate 254 is coupled to the valve body 12, a suitable seal294 may be provided to seal the port plate 254 to the valve body 12.

The stem 256 includes an elongated body 300 surrounded by the packingnut assembly 258 having the threads 284 for mating with the threads 282in the first port 260, and a plunger 302 at an end of the body 300 forcontact the backside 94 of the piston 96. The stem 256 may be covered bya cap 304 that couples to the port plate 254 in any suitable manner, andthe cap 304 may be sealed to the port plate 254 in any suitable manner,such as by seal 306. When the control valve 54 is operated manually, thestem 256 may be moved in the first direction to allow for flow throughthe cartridge assembly 252 and in the second direction to prevent flowthrough the cartridge assembly 252. The stem 256 is moved by rotatingthe stem 220, which causes the threads 284 to move in the threads 282.In this way, an operator may rotate the stems 256 a predetermined numberof turns to open and close the cartridge assembly 252.

The packing nut assembly 258 includes a packing nut 310 having thethreads 280 for mating with the threads 278 in the first port 260 tosecure the packing nut assembly 258 to the port plate 254, a stempacking 312, and a washer 314. The washer 314 is positioned in the port260 and abuts a shoulder 316 in the first port 260, and the stem packing312 is positioned above washer 314. The packing nut 310 is then threadedinto the port 260 until a bottom portion of the packing nut 310 abuts atop portion of the stem packing 312.

The pilot body 92 includes an adapter 320 having the threads 288 formating with the threads 286 in the second port 262, a solenoid seat 322received in the adapter 320, and a solenoid 324 received in the adapter320 and abutting the solenoid seat 322. The solenoid 324 may beactivated or deactivated for controlling whether the valve 54 is open orclosed. The adapter 320 is sealed to the port plate 254 in any suitablemanner, such as by gasket 326, and the adapter is sealed in the port 262in any suitable manner, such as by o-ring 328 received in seal groove330 of the adapter 320. The solenoid seat 322 has threads 332 that matewith threads 334 in the adapter 320, and the regulator 324 has threads336 that mate with threads 338 in the adapter 320.

When the control valve 54 is coupled to the valve body 12, fluid flowsthrough the flow passage 18 to the passageway 90 and into the annularpassageway 268. The annular passageway 268 has an opening (not shown)associated therewith allowing fluid flow underneath the pilot body 92.The fluid flows from the opening into a flow passage 340 formed in thesecond port 262 and in the adapter 320. When the solenoid is activated,the a plunger 344 moves against a spring 342 biasing the plunger 344against the solenoid seat 322, thereby allowing fluid to flow from theflow passage 340 through the solenoid seat 322 and the adapter 320 to aflow passage 346 in the port plate 254. The fluid then flows to thefluid chamber 272 where the fluid acts on the backside 94 of the piston94.

Alternatively, the pilot body may be provided for setting a regulatorpressure of the valve 54 for controlling whether the valve 54 is open orclosed. In this embodiment, fluid in the flow passage 340 uponovercoming a regulator pressure of the regulator, for example byovercoming a spring force of the spring 342 biasing a plunger 344 of theregulator against the solenoid seat 322, the fluid flows through thesolenoid seat 322 and the adapter 320 to the flow passage 346 in theport plate 254, and then to the fluid chamber 272 where the fluid actson the backside 94 of the piston 94.

Referring now to FIGS. 14-17, the cartridge assembly 252 will bediscussed in detail. The cartridge assembly 252 includes a cartridgebody 350, a valve plug 352, a resilient member 354, and the piston 96.The cartridge body 350 includes a shoulder 356 that engages a valve seat358 in the flow passage 18, first and second radially outwardly openingseal grooves 360 and 362, a piston chamber 364, a plug chamber 366, andcircumferentially spaced windows 368 through which fluid flows from theplug chamber 366. The cartridge body 350 also includes a shelf 370between the piston chamber 364 and plug chamber 366 and a plurality ofrelief holes 372 in the shelf 370 extending from the piston chamber 364to an outer wall of the cartridge body 350. The first and secondradially outwardly opening seal grooves 360 and 362 are configured toreceive suitable seals, such as o-rings 374 and 376 respectively, toseal the cartridge body 350 to the valve body 12.

The valve plug 352 includes a plug body 380 and a stem 382 projectingupward from the plug body 380. The plug body 380 includes a plurality ofcircumferentially spaced windows 384 through which fluid flows and aflange portion 386 for receiving a ring seal 388 to seal the plug body380 to a bottom of cartridge body 350 when seated against the bottom ofthe cartridge body 350. The stem 382 includes a shoulder 390 that abutsthe piston 96 and a threaded portion 392 for receiving a tool, such as abolt, to axially remove the cartridge assembly 252 from the valve body12.

The piston 96 is received in the piston chamber 364 and movable in thepiston chamber 364 against the resilient member 354, which is seatedagainst a front side 400 of the piston 96 and the shelf 370. The piston96 is movable by the plunger 302 during manual operation or by fluidfrom the flow passage 346 in the fluid chamber 272 acting on the backside 94 of the piston 96. The piston 96 includes a through passage 402through which the stem 382 of the valve plug 352 extends, and the frontside 400 of the piston 96 is seated on the shoulder 390 of the stem 382so that movement of the piston 96 in the first direction effectsmovement of the valve plug 352 in the first direction. The piston 96also includes a radially outwardly opening seal groove 404 for receivingpiston ring 406 to seal the piston 96 in the piston chamber 364 againstan inner wall of the cartridge body 350, and a regulation hole 408 forregulating fluid pressure between volumes above and below the piston 96.

During operation of the refrigeration valve 10, fluid flows through theflow passage 18 towards the control valve 54. The fluid enters thepassageway 90 and flows to the pilot body 92, and upon overcoming theregulator pressure of the regulator 324, the fluid flows through thesolenoid seat 322 and the adapter 320 to a flow passage 346 in the portplate 254, and then to the fluid chamber 272 where the fluid acts on thebackside 94 of the piston 96. If the pressure of the fluid acting on thebackside 94 of the piston 96 is high enough to overcome the force of theresilient member 368, the piston 96 is moved in the first directiontowards the valve seat 358. The piston 96 thereby moves the valve plug352 in the first direction away from the cartridge body 350 to unseatthe ring seal 388 in the plug body 380 from the bottom of the cartridgebody 350. Fluid then flows through the windows 384 into the plug chamber366 in the cartridge body 350, and then through the windows 368 in thecartridge body 350 into the s-curve portion of the flow passage 18. Ifthe pressure of the fluid acting on the backside 94 of the piston 96drops and is not high enough to overcome the force of the resilientmember 368, the piston 96 moves in the second direction causing the plugbody 380 to seat against the bottom of the cartridge body 350.

Turning now to FIGS. 18-21, the check valve assembly 56 will bediscussed in detail. The check valve assembly includes the check valvebody 104, a valve seat 420, the flapper 102 biased against the valveseat 420 by the resilient member 100, and first and second seals, whichmay be any suitable seal, such as o-rings 422 and 424. The check valvebody 104 includes a radially outwardly opening seal groove 426, an innershoulder 428 against which the valve seat 420 abuts, windows 430 forfluid to flow through, and a spring seat 432 between the windows 430.The radially outwardly opening seal groove 426 receives the o-ring 422to seal the check valve body 104 to the flow passage 18 while preventingthe o-ring from being crushed when tolerances stack up.

When the check valve assembly 56 is assembled, the spring 100 andflapper 102 are inserted into the check valve body 104, and the spring100 is seated against the spring seat 432 in the body 104 and a springseat 434 on the flapper 102. The valve seat 420 is then inserted untilit abuts the inner shoulder 428 of the check valve body 104. The valveseat 420 is held in position by the flanged top portion 120 of the checkvalve support 58, and the valve seat 420 is sealed against the checkvalve body 104 by the seal 424 which is received in a radially outwardlyopening seal groove 436 in the valve seat 420. When fluid flows throughthe flow passage 18, the fluid presses against a backside of the flapper102 to move the flapper 102 away from the valve seat 420. The fluid thenflows through the check valve body 104 and then exits through thewindows 430, where the fluid can be expanded by the expansion valve 60.

Turning now to FIGS. 22-26 in addition to FIG. 3, the expansion valve 60will be described in detail. The expansion valve 60 is received in thevalve port 26 between the control valve 54 and the second hand valve 62.The expansion valve 60 includes a bonnet 440 coupled to the valve body12, a stem assembly 442 movable in the first and second directionsrelative to the bonnet 440, a packing nut assembly 444 for sealing thestem assembly 442 to the bonnet 440, and a thread cover 446 coupled tothe bonnet 440 for protecting the packing nut assembly 444.

The bonnet 440 includes a collar 448, such as a cylindrical body havinga passage 450 extending therethrough, and a flange portion 452 having aplurality of openings 454 for receiving suitable fasteners 456 to couplethe expansion valve 60 to the valve body 12. The collar 448 includesthreads 458 on an outer portion thereof for mating with threads 542 ofseal cap 540 (FIG. 28), threads 462 in the passage 450 for mating withthreads 464 on the packing nut assembly 444, and threads 466 in thepassage 450 for mating with threads 468 on the stem assembly 442. Whenthe collar 448 is coupled to the valve body 12, a suitable seal 470 maybe provided to seal the bonnet 440 to the valve body 12.

The packing nut assembly 444 includes a packing nut 480 having thethreads 464 for mating with the threads 462 in the passage 450 to securethe packing to the bonnet 440, a gland assembly 482, a stem packing 484,and first and second washers 486 and 488 on either side of the stempacking 484. The first washer 486 is positioned in the passage 450 andabuts a shoulder 490 in the passage 450, the stem packing 484 ispositioned above the first washer 486, and the second washer 488 ispositioned above the stem packing 486. The gland assembly 482 isprovided above the second washer 488 and includes a gland 494 and firstand second seals, such as o-rings 494 and 496 provided in respectiveseal grooves 498 and 500 in the gland 494. The first seal groove 498 isprovided in an outer wall of the gland 494 for the o-ring 498 to sealthe gland 494 to the passage 450, and the second seal groove 500 isprovided in an inner wall of the gland 494 for the o-ring 496 to sealthe gland 494 to the stem assembly 442 and the second washer 488. Thepacking nut 480 is then threaded into the passage 450 until a bottomportion of the packing nut 480 abuts a top portion of the gland 494.

Referring now to FIGS. 24-26, the stem assembly 442 includes a stem 510having the threads 468 for mating with the threads 466 in the passage450, a seat disc 512, a disc carrier 514, the expansion plug 132, and ascrew 516. The seat disc 512 includes a cavity 518 for receiving an endof the stem 510, and a flange portion 520. The stem 510 is secured inthe cavity 518 by a plurality of spring pins 522 that extend throughslots 524 extending through the seat disc 512 into the passage 518 andinto an annular groove 526 in the stem 510. The disc carrier 514 abuts abottom of the flange portion 520, and the expansion plug 132 abuts abottom of the disc carrier 514. The screw 516 extends through openings528 and 530 in the expansion plug 132 and seat disc 512 respectively tosecure the expansion plug 132 and disc carrier 514 to the seat disc 512.

When the expansion valve 60 is secured to the valve body 12, the stem510 may be moved in the first and second directions to cause theexpansion plug 132 to move to a plurality of positions relative to thevalve seat 130 to throttle the fluid flowing through the flow passage18. The expansion valve 60 is moved by rotating the stem 510, forexample by using a respective seal cap 540 (FIG. 27) described in detailbelow, which causes the threads 468 to move in the threads 466. In thisway, an operator may rotate the stems 510 a predetermined number ofturns to effect a predetermined throttling of the fluid.

Turning now to FIGS. 27 and 28, an exemplary seal cap is shown atreference numeral 540. The seal cap 540 is configured to be coupled toat least one of the first hand valve 50, the second hand 62, or theexpansion valve 60, such as by threads 542 to prevent leaks from thevalves to an environment and to protect the tops of the valves 50, 60,and 62 from particulates. The seal cap 540 includes a vent port 544, ahole 546 for a lockout tagout band, a spanner 548, a first grip 550, anda second grip 552. The vent port 544 allows fluid that has leaked fromthe respective valve to be vented to the environment when the seal cap540 is uncoupled from the respective valve, for example when the sealcap 540 is unthreaded from the respective valve. The first grip 550 isprovided to assist an operator in unthreading the seal cap 540 from therespective valve.

When the seal cap 540 has been unthreaded from the respective valve, theseal cap 540 may be turned over and the spanner 548, which is shownhaving a square feature, can mate with the corresponding square feature544 (FIG. 3) on the valves 50, 60, and 62. The seal cap 540 may then berotated, for example by gripping the second grip 552, to open or closethe respective valve. In this way, an additional tool is not required toopen and close the first and second hand valves 50 and 62 or theexpansion valve 60.

Although the invention has been shown and described with respect to acertain embodiment or embodiments, it is obvious that equivalentalterations and modifications will occur to others skilled in the artupon the reading and understanding of this specification and the annexeddrawings. In particular regard to the various functions performed by theabove described elements (components, assemblies, devices, compositions,etc.), the terms (including a reference to a “means”) used to describesuch elements are intended to correspond, unless otherwise indicated, toany element which performs the specified function of the describedelement (i.e., that is functionally equivalent), even though notstructurally equivalent to the disclosed structure which performs thefunction in the herein illustrated exemplary embodiment or embodimentsof the invention. In addition, while a particular feature of theinvention may have been described above with respect to only one or moreof several illustrated embodiments, such feature may be combined withone or more other features of the other embodiments, as may be desiredand advantageous for any given or particular application.

What is claimed is:
 1. A refrigeration valve assembly including: a valvebody having an inlet at a first end, an outlet at a second end, a flowpassage defined between the inlet and outlet, and a strengthening ribextending between the inlet and the outlet; a flow control valve betweenthe inlet and the outlet; and a hand valve between the inlet and theflow control valve for preventing fluid flow from the inlet to theoutlet, wherein the strengthening rib has disposed along a lengththereof a plurality of ports extending into the flow passage thatindividually serve as a drain or a test port.
 2. The refrigeration valveassembly according to claim 1, wherein the flow control valve is anexpansion valve in the flow passage for throttling fluid flowing throughthe flow passage.
 3. The refrigeration valve assembly according to claim1, wherein the flow control valve is a regulator valve including a plugextending into the flow passage that is movable to regulate the flow offluid through the flow passage.
 4. The refrigeration valve assemblyaccording to claim 1, further including a hand valve between the outletand the flow control valve for preventing fluid flow from the outlet tothe inlet.
 5. The refrigeration valve assembly according to claim 4,wherein each hand valve is movable in a first direction for preventingfluid flow through the flow passage.